Разделы презентаций


1 Стандарт пайки IPC. Пайка элементов со штыревыми выводами и

Wire/Lead ProtrusionTarget - Class 1,2,3• The protrusion of leads and wires beyond the conductive surface is (L) or as specified on the specification or drawing. Acceptable - Class 1,2,3•

Слайды и текст этой презентации

Слайд 11
Стандарт пайки IPC.
Пайка элементов со штыревыми выводами
и чип-элементов
Часть 2

1Стандарт пайки IPC.Пайка элементов со штыревыми выводамии чип-элементовЧасть 2

Слайд 2Wire/Lead Protrusion
Target - Class 1,2,3
• The protrusion of leads

and wires beyond the conductive surface is (L) or as

specified on the specification or drawing. Acceptable - Class 1,2,3
• The leads protrude beyond the land within the specified minimum and maximum (L) of Table 7-2, provided there is no danger of violating minimum electrical clearance.

Table 7-2 Protrusion of Leads in Unsupported Holes

Defect - Class 1,2,3
• Lead protrusion does not meet Table 7-2 requirements.
• Lead protrusion violates minimum electrical clearance.
• Lead protrusion exceeds maximum design height requirements.

10

Wire/Lead ProtrusionTarget - Class 1,2,3•  The protrusion of leads and wires beyond the conductive surface is

Слайд 3Wire/Lead Clinches
Target - Class 1,2,3
• Lead end is parallel to

the board and direction of the clinch is along the

connecting conductor.

Acceptable - Class 1,2,3
• The clinched lead does not violate the minimum electrical clearance (C) between noncommon conductors.
• The protrusion (L) beyond the land is not greater than the similar length allowed for straight-through leads.
• The leads protrude beyond the land within the specified minimum and maximum (L) of Table 7-2, provided there is no violation of minimum electrical clearance.
Acceptable - Class 3
• Lead in unsupported hole is clinched a minimum of 45°. Defect - Class 1,2,3
• The lead is clinched toward an electrically noncommon conductor and violates minimum electrical clearance (C).
• Lead protrusion is insufficient for clinch, if required.

11

Wire/Lead ClinchesTarget - Class 1,2,3• Lead end is parallel to the board and direction of the clinch

Слайд 4Holes - Solder
Target Class 1,2,3
• Solder termination, (land and

lead), covered with wetted solder and outline of lead discernible

in the solder fillet.
• No void areas or surface imperfections.
• Lead and land are well wetted.
• Lead is clinched.
• 100% solder fillet around lead.

Table 7-3 Unsupported Holes with Component Leads, Minimum Acceptable Conditions3

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12

Holes - SolderTarget Class 1,2,3•  Solder termination, (land and lead), covered with wetted solder and outline

Слайд 5Solder - Vertical Fill
Target - Class 1,2,3 • There is

100% fill.
Acceptable - Class 1,2,3 • Minimum 75% fill. A

maximum of 25% total depression, including both secondary and primary sides is permitted.

Defect - Class 2,3
• Vertical fill of hole is less than 75%.

13

Solder - Vertical FillTarget - Class 1,2,3 • There is 100% fill.Acceptable - Class 1,2,3 • Minimum

Слайд 6End Joint Width
Target Condition - Class 1,2,3 • End joint

width is equal to component termination width or width of

land, whichever is less.

Acceptable - Class 1,2
• End joint width (C) is minimum 50% of component termination width (W) or 50% land width (P), whichever is less.

Acceptable - Class 3
• End joint width (C) is minimum 75% of component termination (W) or 75% land width (P), whichever is less.

14

End Joint WidthTarget Condition - Class 1,2,3 • End joint width is equal to component termination width

Слайд 7Maximum Fillet Height
Target Condition - Class 1,2,3 • Maximum fillet

height is the solder thickness plus component termination height.
Я Acceptable

- Class 1,2,3
• Maximum fillet height (E) may overhang the land and/or extend onto the top of the end cap metallization, but not extend further onto the top of component body.
Defect - Class 1,2,3
• Solder fillet extends onto the top of the component body

15

Maximum Fillet HeightTarget Condition - Class 1,2,3 • Maximum fillet height is the solder thickness plus component

Слайд 8Minimum Fillet Height
Acceptable - Class 1,2
• Wetting is evident

on the vertical surface(s) of the component termination.
Acceptable - Class

3
• Minimum fillet height (F) is solder thickness (G) plus 25% termination height (H), or 0.5 mm [0.02 in], whichever is less.

Defect - Class 1,2
• No fillet height evident on face of component.
Defect - Class 3
• Minimum fillet height (F) is less than solder thickness (G) plus 25% (H), or solder thickness (G) plus 0.5 mm [0.02 in], whichever is less.

16

Minimum Fillet HeightAcceptable - Class 1,2•  Wetting is evident on the vertical surface(s) of the component

Слайд 9Side Overhang
Target Condition - Class 1,2,3 • No side overhang.
Acceptable

- Class 1,2
• Maximum overhang (A) is not greater

than 50% lead width
(W) or 0.5 mm [0.02 in], whichever is less. Acceptable - Class 3
• Maximum overhang (A) is not greater than 25% lead width
(W) or 0.5 mm [0.02 in], whichever is less.

17

Side OverhangTarget Condition - Class 1,2,3 • No side overhang.Acceptable - Class 1,2•  Maximum overhang (A)

Слайд 10Minimum Side Joint Length
Target - Class 1,2,3
• Evidence of wetted

fillet along full length of lead.
Acceptable - Class 1

Minimum side joint length (D) is equal to lead width (W) or 0.5 mm [0.02 in], whichever is less (not shown).
Acceptable - Class 2,3
• When foot length (L) is greater than three (W), minimum side joint length (D) is equal to or greater than three lead widths (W), Figure 8-83.
• When foot length (L) is less than three (W), (D) is equal to
75% (L), Figure 8-84. 18
Minimum Side Joint LengthTarget - Class 1,2,3• Evidence of wetted fillet along full length of lead.Acceptable -

Слайд 11Maximum Heel Fillet Height
Target - Class 1,2,3
• Heel fillet

extends above lead thickness but does not fill upper lead

bend.
• Solder does not contact the component body

Acceptable - Class 1,2,3
• Solder touches a plastic SOIC or SOT component.
• Solder does not touch ceramic or metal component.
Acceptable - Class 1 Defect - Class 2,3
• Solder touches the body of a plastic component, except for SOICs and SOTs.
• Solder touches the body of a ceramic or metal component.

19

Maximum Heel Fillet HeightTarget - Class 1,2,3•  Heel fillet extends above lead thickness but does not

Слайд 12Component Damage
Target Condition - Class 1,2,3
• No nicks, cracks,

or stress fractures.
Acceptable - Class 1,2
• Nicks or chip-outs

not greater than dimensions stated in Table 9-1, each considered separately.

Table 9-1 Chip-Out Criteria

Defect - Class 1,2 (Figures 9-22 - 27)
• Any nick or chip-out that exposes the electrodes.
• Cracks, nicks or any type of damage in glass bodied components.
• Any chip-outs in resistive elements.
• Any cracks or stress fractures.
20
• Damage in excess of Table 9-1.

Component DamageTarget Condition - Class 1,2,3•  No nicks, cracks, or stress fractures.Acceptable - Class 1,2•

Слайд 13Defect Mounting
21

Defect Mounting21

Слайд 14Soldering
Target - Class 1,2,3
• Solder fillet appears generally smooth

and exhibits good
wetting of the solder to the parts being

joined.
• Outline of the lead is easily determined.
• Solder at the part being joined creates a feathered edge.
• Fillet is concave in shape.

22

SolderingTarget - Class 1,2,3•  Solder fillet appears generally smooth and exhibits goodwetting of the solder to

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