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StackingBlendingReclaimingequipmentused for variousstockyardapplications

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Слайд 1


Слайд 2Stacking
Blending
Reclaiming
equipment
used for various
stockyard
applications

StackingBlendingReclaimingequipmentused for variousstockyardapplications

Слайд 3material flow
Stacking

material flowStacking

Слайд 4Boom type
Pylon type (hydraulic hoist)
Pylon type (rope hoist)
Tripper carriage
Stackers

Boom type Pylon type (hydraulic hoist)Pylon type (rope hoist)Tripper carriageStackers

Слайд 5Stacker: Boom type (coal handling)
Slewing and luffing (hydraulic)
Curragh Quensland Mining
AUSTRALIA
2500

Stacker: Boom type (coal handling)Slewing and luffing (hydraulic)Curragh Quensland MiningAUSTRALIA2500 t/h

Слайд 6Stacker: Pylon type (coal handling)
Anglo Coal, Dawson
AUSTRALIA
Pylon type
Slewing and luffing

(hydraulic)
2400 t/h

Stacker: Pylon type (coal handling)Anglo Coal, DawsonAUSTRALIAPylon typeSlewing and luffing (hydraulic)2400 t/h

Слайд 7Stacker: Pylon type (coal handling)
Power Plant Westfalen
Germany
Pylon type
Slewing and luffing

(rope hoist)
1000 t/h

Stacker: Pylon type (coal handling)Power Plant WestfalenGermanyPylon typeSlewing and luffing (rope hoist)1000 t/h

Слайд 8Stacker: Rotary type (coal handling)
Power Plant Staudinger
Germany
Slewing and luffing (hydraulic)
1000

Stacker: Rotary type (coal handling)Power Plant StaudingerGermanySlewing and luffing (hydraulic)1000 t/h

Слайд 9Stacking: Tripper car (indoor design)
TRIPPER CAR

Stacking: Tripper car (indoor design)TRIPPER CAR

Слайд 10Stacking Methods
Chevron
(mainly for blending purpose)

Stacking MethodsChevron(mainly for blending purpose)

Слайд 11 Stockpile built up by travelling / luffing Stacker in

Chevron Method
Typical Out-Door Storage Arrangement
Blending Bed of Longitudinal

Shape

Reclaiming from the front of the pile by Bridge type Scraper Reclaimer

Perfect homogenization and blending of segregated bulk material

Automatic operation

Simultaneous stacking and reclaiming by operating with two piles

Stockpile built up by travelling / luffing Stacker in 	Chevron   	MethodTypical Out-Door Storage ArrangementBlending

Слайд 12Typical Storage Arrangements
Power Plant Gersteinwerk
Germany
Blending Bed
of Longitudinal Shape
Stacking 1100

t/h
Reclaiming 1125 t/h

Typical Storage ArrangementsPower Plant GersteinwerkGermanyBlending Bed of Longitudinal ShapeStacking 1100 t/hReclaiming 1125 t/h

Слайд 13Scraper Reclaimers (coal handling)
Goedehoop Colliery
South Africa
Bridge Reclaimer
discharge via drag trough
700

Scraper Reclaimers (coal handling)Goedehoop CollierySouth AfricaBridge Reclaimerdischarge via drag trough700 t/h

Слайд 14Strata (for medium blending purpose)
Stacking Methods

Strata (for medium blending purpose)Stacking Methods

Слайд 15Scraper Reclaimers (coal handling)
EPZ, Amercentrale Power Plant
Netherlands
Portal Reclaimer
discharge via drag

trough
1200 t/h

Scraper Reclaimers (coal handling)EPZ, Amercentrale Power PlantNetherlandsPortal Reclaimerdischarge via drag trough1200 t/h

Слайд 16Stacking Methods
Coneshell (for buffer purpose)

Stacking MethodsConeshell (for buffer purpose)

Слайд 17 Stockpile built up by travelling and luffing Stacker
Typical Storage

Arrangements
Buffer Storage of Longitudinal Shape
Reclaiming from the side slope

of the pile by Cantilever Scraper Reclaimer (for pile widths up to 30 m)

Operating along the whole length of the stockpile or pre- selected sections

Automatic operation

Quick travelling between different working locations

Stockpile built up by travelling and luffing StackerTypical Storage ArrangementsBuffer Storage of Longitudinal Shape Reclaiming from

Слайд 18Scraper Reclaimers (coal handling)
Steweag, Power Plant Mellach
Austria
Cantilever Reclaimer
discharge via drag

trough
250 t/h

Scraper Reclaimers (coal handling)Steweag, Power Plant MellachAustriaCantilever Reclaimerdischarge via drag trough250 t/h

Слайд 19Scraper Reclaimers (limestone handling)
Kawasaki for Celik Holding
Turkmenistan
Cantilever Reclaimer
discharge via concrete

ramp
200 t/h

Scraper Reclaimers (limestone handling)Kawasaki for Celik HoldingTurkmenistanCantilever Reclaimerdischarge via concrete ramp200 t/h

Слайд 20Typical Storage Arrangements
Buffer Storage of Longitudinal Shape
Stockpile built up

by travelling, slewing and / or luffing Stacker
Reclaiming from

the side slope of the pile by Portal Scraper Reclaimer (for pile widths exceeding 30 m)

Operating along the whole length of the stockpile or pre-selected sections

Automatic operation

Quick travelling between different working locations

Typical Storage ArrangementsBuffer Storage of Longitudinal Shape Stockpile built up by travelling, slewing and / or luffing

Слайд 21Typical Storage Arrangements
Power Plant Westfalen
Germany
Buffer storage
of Longitudinal Shape
Stacking 1000 t/h
Reclaiming

800 t/h

Typical Storage ArrangementsPower Plant WestfalenGermanyBuffer storageof Longitudinal ShapeStacking 1000 t/hReclaiming 800 t/h

Слайд 22Scraper Reclaimers (lignite handling)
Portal Reclaimer
Worldwide largest single boom, Span 62,5
MIBRAG,

KMS Schleenhain,
Germany
2400 t/h

Scraper Reclaimers (lignite handling)Portal ReclaimerWorldwide largest single boom, Span 62,5MIBRAG, KMS Schleenhain,Germany2400 t/h

Слайд 23Scraper Reclaimers (coal handling)
Portal Reclaimer
with worldwide largest capacity
Dartbrook coal, NSW
Australia
3200

Scraper Reclaimers (coal handling)Portal Reclaimerwith worldwide largest capacityDartbrook coal, NSWAustralia3200 t/h

Слайд 24Scraper Reclaimers (coal handling)
RWE/Preussag

Ibbenbüren Power Plant
Germany
600 t/h
Portal Reclaimer
Discharge via concrete ramp

Scraper Reclaimers (coal handling)RWE/Preussag       Ibbenbüren Power PlantGermany600 t/hPortal ReclaimerDischarge via concrete

Слайд 25Typical Storage Arrangement with a combined Stacker / Reclaimer
Buffer Storage

of Longitudinal Shape
For applications where stacking and reclaiming will

not occur simultaneously

Stacking and reclaiming performed with one machine only

Less space required

Reduced Capital expenditure

Typical Storage Arrangement with a combined Stacker / ReclaimerBuffer Storage of Longitudinal Shape For applications where stacking

Слайд 26Combined Stacker / Reclaimers (sulphur handling)
Portal Stacker/Reclaimer
Span 61m
Enersul, Astrahangasprom
Russia
Stacking 300

t/h
Reclaiming 600 t/h

Combined Stacker / Reclaimers (sulphur handling)Portal Stacker/ReclaimerSpan 61mEnersul, AstrahangaspromRussiaStacking 300 t/hReclaiming 600 t/h

Слайд 27 Stockpile built up by Tripper Car
Typical Storage Arrangements
Buffer Storage

of Longitudinal Shape
Free sloping or comparted by walls
Reclaiming

from the side slope of the pile by Portal Scraper Reclaimer

Operating along the whole length of the stockpile or compartments or pre-selected sections

Automatic operation

Reduced building height due to Portal Reclaimer arrangement with two booms

Quick travelling between different working locations

Stockpile built up by Tripper CarTypical Storage ArrangementsBuffer Storage of Longitudinal Shape Free sloping or comparted

Слайд 28Scraper Reclaimers (fertilizer handling)
Portal Reclaimer
discharge via concrete ramp
NEC Point-Lisas
Trinidad
800

Scraper Reclaimers (fertilizer handling)Portal Reclaimerdischarge via concrete rampNEC Point-Lisas Trinidad800 t/h

Слайд 29Portal Reclaimer
discharge via concrete ramp
Matra Power Plant Hungary
400 t/h

Portal Reclaimerdischarge via concrete rampMatra Power Plant Hungary400 t/h

Слайд 30Scraper Reclaimers (UREA handling)
Portal Reclaimer
discharge via concrete ramp
GAP Insaat Yaririm
Turkmenistan
225

Scraper Reclaimers (UREA handling)Portal Reclaimerdischarge via concrete rampGAP Insaat YaririmTurkmenistan225 t/h

Слайд 31 Stockpile built up by Tripper Car
Typical Storage Arrangements
Buffer Storage

of Longitudinal Shape
Free sloping or comparted by walls
Reclaiming

from the side slope of the pile by Semi-Portal Scraper Reclaimers

Operating along the whole length of the stockpile or or compartments or pre-selected sections

Automatic operation

Quick travelling between different working locations

Stockpile built up by Tripper CarTypical Storage ArrangementsBuffer Storage of Longitudinal Shape Free sloping or comparted

Слайд 33Scraper Reclaimers (FGD-gypsum handling)
Semi-Portal Reclaimer
discharge via concrete ramp
Rybnik Power Plant

Poland
200 t/h

Scraper Reclaimers (FGD-gypsum handling)Semi-Portal Reclaimerdischarge via concrete rampRybnik Power Plant Poland200 t/h

Слайд 34Scraper Reclaimers (coal handling)
Semi-Portal Reclaimer
discharge via concrete ramp
Sichuan Ya Dong

Cement Sichuan
China
200 t/h

Scraper Reclaimers (coal handling)Semi-Portal Reclaimerdischarge via concrete rampSichuan Ya Dong  Cement Sichuan China200 t/h

Слайд 35Chevcon
homogenizing of circular stockpiles
Stacking Methods

Chevconhomogenizing of circular stockpilesStacking Methods

Слайд 3601/00
High capacity Circular Blending Bed
Chevcon Stacking Methods

01/00High capacity Circular Blending Bed Chevcon Stacking Methods

Слайд 37 One pile built up continuously by slewing / luffing

Stacker in Chevcon Method
Typical Storage Arrangements
Blending Bed of Circular Shape

Reclaiming from the front of the pile by Bridge type Scraper Reclaimer

360º rotation and endless pile

Perfect homogenization and blending of segregated bulk material

Automatic operation ( also simultaneously )

In enclosed buildings or outdoor operation

One pile built up continuously by slewing / luffing Stacker in 	Chevcon MethodTypical Storage ArrangementsBlending Bed

Слайд 38Circular Stacker / Reclaimers (coal handling)
Stacker (slewing and luffing)
with bridge

reclaimer
BMCL, for Pacific Power, Wallerawang
Australia
Stacking 1200 t/h
Reclaiming 800 t/h

Circular Stacker / Reclaimers (coal handling)Stacker (slewing and luffing)with bridge reclaimerBMCL, for Pacific Power, WallerawangAustraliaStacking 1200 t/hReclaiming

Слайд 39Circular Stacker / Reclaimers (coal handling)
Stacker (slewing and luffing)
with bridge

reclaimer
JCI Arthur Taylor Collieries
South-Africa
Stacking 1200 t/h
Reclaiming 1200 t/h

Circular Stacker / Reclaimers (coal handling)Stacker (slewing and luffing)with bridge reclaimerJCI Arthur Taylor CollieriesSouth-AfricaStacking 1200 t/hReclaiming 1200

Слайд 40 Less space required as with storages of longitudinal shape
Typical

Storage Arrangements
Buffer Storage of Circular Shape
Large storage capacities on

small base area

Stockpile built up by Slewing Stacker

Reclaiming from the inner side slope of the pile by slewing/luffing scraper boom

Automatic operation ( also simultaneously )

Less space required as with storages of longitudinal shapeTypical Storage ArrangementsBuffer Storage of Circular Shape Large

Слайд 41Circular Stacker / Reclaimers (coal handling)
Stacker (slewing and luffing)
Hua Yang

Electric Power Corp.
China
Stacking 4000 t/h
Reclaiming 2000 t/h

Circular Stacker / Reclaimers (coal handling)Stacker (slewing and luffing)Hua Yang Electric  Power Corp. ChinaStacking 4000 t/hReclaiming

Слайд 42Circular Stacker / Reclaimers (salt handling)
Stacker (slewing and luffing)
Formosa Plastic

Corp.
Taiwan
Stacking 2500 t/h
Reclaiming 250 t/h

Circular Stacker / Reclaimers (salt handling)Stacker (slewing and luffing)Formosa Plastic Corp. TaiwanStacking 2500 t/hReclaiming 250 t/h

Слайд 43Buffer Storage of Circular Shape with Semi-Portal Reclaimer

Buffer Storage of Circular Shape with Semi-Portal Reclaimer

Слайд 44Circular Stacker / Reclaimers (coal handling)
Stacker with Semi-Portal Reclaimer
slewing

and luffing
Zheneng Power Generation Co. Ltd.
China
Stacking 3000 t/h
Reclaiming 1500 t/h

Circular Stacker / Reclaimers (coal handling)Stacker with Semi-Portal Reclaimer slewing and luffingZheneng Power Generation Co. Ltd.ChinaStacking 3000

Слайд 45Circular Stacker / Reclaimers (coal handling)
Stacker with Semi-Portal Reclaimer
slewing

and luffing
Fuzhou Kemen Thermal Power Plant
China
Stacking 2000 t/h
Reclaiming 1650

t/h
Circular Stacker / Reclaimers (coal handling)Stacker with Semi-Portal Reclaimer slewing and luffingFuzhou Kemen Thermal Power Plant ChinaStacking

Слайд 46Buffer Storage of Circular Shape with Full-Portal Reclaimer

Buffer Storage of Circular Shape with Full-Portal Reclaimer

Слайд 47Typical Storage Arrangements
Circular Storages FPC

– Mai Liao Plant
Taiwan

Typical Storage Arrangements Circular Storages     FPC – Mai Liao PlantTaiwan

Слайд 48Complete Wagon Unloading System
Wagon Tippler
Wagon Charger
Wagon Charger rails
& Spine Bar
Tippler

Entry Wagon
Wheel Grippers
Operator’s Station
(Auto Sequence start)
Typical Wagon Unloading System –

Plan View

Wagon Backstop (Anti run-back)

Complete Wagon Unloading SystemWagon TipplerWagon ChargerWagon Charger rails& Spine BarTippler Entry WagonWheel GrippersOperator’s Station(Auto Sequence start)Typical Wagon

Слайд 49Wagon Tippler - Types
Schade Wagon Tipplers can be considered as

comprising three main types or design: -
1. ‘O’ Frame or

Rotary

2. ‘C’ Frame or Crescent

3. ‘Pivot’ Frame or side tipping

Wagon Tippler - TypesSchade Wagon Tipplers can be considered as comprising three main types or design: -1.

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