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IMO 2020 0.5% Sulphur Bunker Sampling Jörg Larink Technical Fleetmanager Combi

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IntroductionWhat problems you have had with fuels:- during bunkering?with the quality of bunkers?with authorities e.g. PSCEach participant should fill out 2 cards

Слайды и текст этой презентации

Слайд 1IMO 2020 0.5% Sulphur

Bunker Sampling

Jörg Larink
Technical Fleetmanager

Combi Seminar 2019

IMO 2020 0.5% SulphurBunker SamplingJörg LarinkTechnical FleetmanagerCombi Seminar 2019

Слайд 2Introduction
What problems you have had with fuels:

- during bunkering?
with

the quality of bunkers?
with authorities e.g. PSC

Each participant should fill

out 2 cards
IntroductionWhat problems you have had with fuels:-  during bunkering?with the quality of bunkers?with authorities e.g. PSCEach

Слайд 3Introduction
Marine Fuel a black box?
Instabile fuels
Contamination with sediments
Filter/ purifier clogging
Damage

to engine
Non compliance PSC
DeliveryS > 0.5%
Wrong fuel handling/ mixing
Contamination with

chemicals

Debunkering

Detention

Salvage

Cat Fines

Water

Ignition properties

ME stoppage

IntroductionMarine Fuel a black box?Instabile fuelsContamination with sedimentsFilter/ purifier cloggingDamage to engineNon compliance PSCDeliveryS > 0.5%Wrong fuel

Слайд 4IMO 2020
General
From the 01.01.2020 the global sulphur limit will be

0.5% inlet engines!
No grace periode
No HFO can be stored on

board after 01.03.2020

Dokument:

Global Sulphur Cap 2020
Ship Implementation Plan

IMO 2020GeneralFrom the 01.01.2020 the global sulphur limit will be 0.5% inlet engines!No grace periodeNo HFO can

Слайд 5IMO 2020/ Definition of fuels
ISO 8217 Specification
RM = Residual Fuels

(HFO)
DM = Distillate Fuels (MGO / MDO)

Blends = Mix of RM

+ DM only by supplier
Hybrids = Side product, which have either RM or DM spec

General definition
MGO = Marine Gas Oil
MDO = Marine Diesel Oil
HFO = Heavy Fuel Oil
FO = Fuel Oil

Sulphur limits
HS (high sulphur) 0,5 % < 3,5 % sulphur
VLS (very low sulphur) 0,1 % < 0,5 % sulphur
ULS (ultra low sulphur) < 0,1 % sulphur

In future you will receive many different types of fuel!

IMO 2020/ Definition of fuels ISO 8217 SpecificationRM	= 	Residual Fuels (HFO)DM 	= 	Distillate Fuels (MGO / MDO)Blends	=

Слайд 6IMO 2020/ Definition of fuels
What is exactly crude oil?
Chemical

Elements

Carbon — 83 to 85%
Hydrogen — 10 to 14%
Nitrogen —

0.1 to 2%
Oxygen — 0.05 to 1.5%
Sulfur — 0.05 to 6.0%
Metals — < 0.1%

Crude oil is a mixture of organic molecules, characterized by paraffins, naphthenes, aromatics

The elements are stored in different type of molecules

IMO 2020/ Definition of fuels What is exactly crude oil?Chemical ElementsCarbon — 83 to 85%Hydrogen — 10

Слайд 7IMO 2020/ Definition of fuels
Refinery process and products
Crude oil is

a mixture of hydrocarbons chains
The main types of molecules are:

Paraffins, Aromatics, Naphthenes
By distillation the crude oil is cracked and separated
The type of molecules influences the main properties!

CH4, Methan (LNG)

C8H18, Super Gasoline

C16H34, Cetan (Diesel)

Residues products

Destillate products examples

Aromatics and Naphthenes
All remains from cracking
Long paraffin chains with high carbon
Asphaltene and Resin

Destillate

Residual

IMO 2020/ Definition of fuelsRefinery process and productsCrude oil is a mixture of hydrocarbons chainsThe main types

Слайд 8IMO 2020/ Definition of fuels
Most important paramters of 0.5%

S Fuel
Density vs Viskosity
Density [kg/m3]
Viscosity [cst]
800 850 900 950 1000
Cetan C16H34
Asphaltene
Docosan C22H46
Paraffins
Benzol
Naphthalin
Aromaten
Asphaltene

IMO 2020/ Definition of fuels Most important paramters of 0.5% S Fuel							Density vs ViskosityDensity [kg/m3]Viscosity [cst]800		850		900		950		1000Cetan C16H34

Слайд 9IMO 2020/ Definition of fuels
Most important paramters of 0.5%

S Fuel

IMO 2020/ Definition of fuels Most important paramters of 0.5% S Fuel

Слайд 10IMO 2020/ Definition of fuels
Best praxis categorisation of 0.5%

S fuel
Class A: More Aromatics Fuels
A blend with high

content of residues from cracking
High density and low viscosity  High CCAI
Potentially unstable due to high content of asphaltene
Existence of Cat fines

Class B: More Paraffinic Fuels
A blend with high content of long paraffinic chains
Low density and higher viscosity  Middle CCAI
Stable fuel

Class AB: Straight Run Fuels (also called hybrid fuels)
A the residue product of the first distillation (Atmospheric)
The used crude oil has very low sulphur
Medium density and medium viscosity
Quite stable fuel

Fuels with high density and low viscosity most unstable fuel!

IMO 2020/ Definition of fuels Best praxis categorisation of 0.5% S fuel Class A: More Aromatics FuelsA

Слайд 11IMO 2020/ Definition of fuels/ Examples
Source: Intertek, Mr. Green,

Presentation 2020 – THE FINAL STAGES

IMO 2020/ Definition of fuels/ Examples Source: Intertek, Mr. Green, Presentation 2020 – THE FINAL STAGES

Слайд 12IMO 2020/ Definition of fuels/ Examples
Source: Intertek, Mr. Green,

Presentation 2020 – THE FINAL STAGES

IMO 2020/ Definition of fuels/ Examples Source: Intertek, Mr. Green, Presentation 2020 – THE FINAL STAGES

Слайд 13IMO 2020/ Definition of fuels/ Examples

IMO 2020/ Definition of fuels/ Examples

Слайд 14IMO 2020/ Changes in Marpol
3 Marpol samples:
- delivered sample,

in-use sample, onboard sample

In case of testing the 95% confidence

level will be used:
- test margin is 0.53 % and 0.11 % sulphur

Detention/ Debunkering

Most important document is the “Fuel Management Plan”

IMO 2020/ Changes in Marpol3 Marpol samples: 	- delivered sample, in-use sample, onboard sampleIn case of testing

Слайд 15IMO 2020/ Ship Implementation Plan
The plan has to be adapted

to each vessel
Definitions of fuel
Risk assessment &mitigation plan
Tank cleaning:
Empty tank
Flush

by MGO
Pump to HFO day tank
Open tank
Pump out residues with diaphragm pump to sludge tank
Make pictures – proper documentation

Fuel Management Plan

IMO 2020/ Ship Implementation PlanThe plan has to be adapted to each vesselDefinitions of fuelRisk assessment &mitigation

Слайд 16IMO 2020/0.5% Fuels handling
Storage
Some fuels (Aromatics) might have limited storage

qualities
Heating to be done carefully
Segregation of Sulphur (PSC detention)
Mixing
Some fuels

(Aromatics) might have limited storage qualities
Segregation of Sulphur (PSC detention)

Treatment
Heating in storage tank to be done carefully
Settling tank temperature ????  to be confirmed from suppliers
Purifier temperature  to be confirmed from suppliers
Service tank temperature

Change over from 0.5% S fuel to next 0.5% S fuel
Settling tank must be fully empty
Service tank as much as possible empty (in case of doubt change over to MGO and drain service tank)

IMO 2020/0.5% Fuels handlingStorageSome fuels (Aromatics) might have limited storage qualitiesHeating to be done carefullySegregation of Sulphur

Слайд 17Bunker Sampling, Official Sample, BDN
1. Number of samples (Supplier and

Vessels Sample)
2. Official Samples/ Bunker Delivery Note (BDN)
3. Continuous drip

sampling as per MARPOL
4. Documentation during and after bunkering
5. Decision tree
6. Letter of protests
7. Examples for manipulation

Overview

Technical Circular T-057

Bunker Sampling, Official Sample, BDN1. Number of samples (Supplier and Vessels Sample)2. Official Samples/ Bunker Delivery Note

Слайд 18Bunker Sampling, Official Sample, BDN
1. Number of samples (Supplier and

Vessels Sample)







Vessel






Bunker Barge
HFO TANK
HFO TANK
Bunker Delivery Note

BDN
Seal No.
---------
---------
---------
---------
3 Samples

are always taken on the vessel:
One for the vessel (retained on board)
One for the barge/supplier
One for laboratory (e.g. VPS)

Usually 4 Samples are taken on barge:
One for the vessel (handed over to vessel)
One for Marpol (handed over to vessel)
Two for the Barge

Seal No.

Seal No.

?

Bunker Sampling, Official Sample, BDN1. Number of samples (Supplier and Vessels Sample)VesselBunker BargeHFO TANKHFO TANKBunker Delivery Note

Слайд 19Bunker Sampling, Official Sample, BDN
2. Official Samples/ Bunker Delivery Note

(BDN)
Only sample/ seal numbers from BDN are official in case

of dispute

We should always try to use the vessels sample on BDN, but we can not request!

Always watch sampling on bunker barge!

Claim to supplier

Letter of Protest

Call Operator

After confirmation stop bunkering

If sampling will be
done on barge

Bunker Sampling, Official Sample, BDN2. Official Samples/ Bunker Delivery Note (BDN)Only sample/ seal numbers from BDN are

Слайд 20Bunker Sampling, Official Sample, BDN
2. Examples for wrong sampling
The supplier

does not agree to take official BDN samples on vessel

manifold
One crew member always monitor sampling on barge
In any case samples to be taken on vessel manifold as well
Double seals (from vessel and barge) to be used
All seal numbers to be inserted into the BDN

The samples at barge manifold are not taken correctly
Contact your operator/ stop bunkering????
Letter of protest
In any case samples to be taken on vessel manifold as well
Don’t sign the BDN with remark or written approval by operator

No drip sampler
Wrong adjustment of valve
Wrong position of sampling

Always check carefully the BDN before signature!!

Bunker Sampling, Official Sample, BDN2. Examples for wrong samplingThe supplier does not agree to take official BDN

Слайд 21Bunker Sampling, Official Sample, BDN
3. Continuous drip sampling as per

MARPOL
As per MARPOL 73/78 Annex VI, Regulation 18, Chapter 8.1

samples to be taken as per guidelines MPEC 182(59)
As per MPEC 182(59) the sample location should be the receiving vessels manifold

Due to the „should“ we can not request to take samples at the vessel manifold

Bunker flange with adjustment valve
End of bunker line
Cubic container to be sealed water tight
Correct adjustment of the adjustment valve

Bunker Sampling, Official Sample, BDN3. Continuous drip sampling as per MARPOLAs per MARPOL 73/78 Annex VI, Regulation

Слайд 22Bunker Sampling, Official Sample, BDN
3. Continuous drip sampling as per

MARPOL

Bunker Sampling, Official Sample, BDN3. Continuous drip sampling as per MARPOL

Слайд 23Bunker Sampling, Official Sample, BDN
4. Documentation during and after bunkering


The following documentations has to be done
- Bunker Checklist Bunker

Plan (F23)
- Documents from sample kit provider e.g. “request to witness sampling”
- Pictures of sampling
- Bunker delivery note
- In case needed a Letter of Protest (LOP)

To be noted
- F23, BDN, Pictures, LOP to be send to your inspection group
- request witness for sampling and vessel samples to be signed by barge
- If BDN is not correct and charterer has instructed you to sign, please sign with remarks:
+ “for receipt only”
+ “LOP has been issued”

Bunker Sampling, Official Sample, BDN4. Documentation during and after bunkering The following documentations has to be done	-

Слайд 24Bunker Sampling, Official Sample, BDN
5. Decision tree

A. The crew asks

the supplier if the official samples can be taken at

the vessel‘s manifold. This is confirmed by the supplier.
Bunker Sampling, Official Sample, BDN5. Decision treeA. The crew asks the supplier if the official samples can

Слайд 25Bunker Sampling, Official Sample, BDN
5. Decision tree

B. The crew asks

the supplier if the official samples can be taken at

the vessel‘s manifold. This has been rejected by the supplier.

Note: In any case also samples at vessels manifold to be taken and send to laboratory.

Bunker Sampling, Official Sample, BDN5. Decision treeB. The crew asks the supplier if the official samples can

Слайд 26Bunker Sampling, Official Sample, BDN
6. Letter of protest “LOP”

Examples can

be found in circular T57

To be signed by the bunker

supplier. If they refuse the BDN shall not signed unless approval by charterer.

In case a LOP has been issued, BDN to be signed only with remark to LOP.

Bunker Sampling, Official Sample, BDN6. Letter of protest “LOP”Examples can be found in circular T57To be signed

Слайд 27Bunker Sampling, Official Sample, BDN
6. Examples for manipulation
1. Bunker flange

not at the end of bunker line
BAD FUEL
GOOD FUEL
FUEL to

vessel
Bunker Sampling, Official Sample, BDN6. Examples for manipulation1. Bunker flange not at the end of bunker lineBAD

Слайд 28Bunker Sampling, Official Sample, BDN
6. Examples for manipulation
2. Manipulation by

the adjustment valve
GOOD/BAD FUEL
FUEL to vessel
Valve closed
Cubic container full

Bunker Sampling, Official Sample, BDN6. Examples for manipulation2. Manipulation by the adjustment valveGOOD/BAD FUELFUEL to vesselValve closedCubic

Слайд 29Bunker Sampling, Official Sample, BDN
6. Examples for manipulation
3. Manipulation of

the samples
Sample bottles ready before bunkering
The barge has double seals

and don’t permit to install a second seal from vessel
Seal is not pulled fully tight and can be used a second time

Bunker Sampling, Official Sample, BDN6. Examples for manipulation3. Manipulation of the samplesSample bottles ready before bunkeringThe barge

Слайд 30IMO 2020 0.5% S/Bunker Sampling
Final conclusion
New 0.5% S Fuel will

be more challenging like RMG380 HFO
- Storage
- Fuel preparation
- Fuel

injection adjustment of viscosity
The potential commercial loss and risk is much higher due to PSC with focus to 0.5% S
In case of no sulphur compliance the fuel must be debunkered
More care is needed when official (BDN) samples are drawn
The suppliers are potentially more active with manipulation of samples!

IMO 2020 0.5% S/Bunker SamplingFinal conclusionNew 0.5% S Fuel will be more challenging like RMG380 HFO	- Storage	-

Слайд 31IMO 2020 0.5% S/Bunker Sampling
Thank you for attention!

IMO 2020 0.5% S/Bunker SamplingThank you for attention!

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