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Since 1980, battery users worldwide have turned to Cadex for advice on how to improve battery life and reliability.  The success of Cadex products is based on superior quality and first-class

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Слайд 1Battery Test & Analyzing Devices
Founder of Cadex Electronics Inc.
Author of

www.BatteryUniversity.com
--- Training Series ---
By Isidor Buchmann, CEO

and Founder
Battery Test & Analyzing DevicesFounder of  Cadex Electronics Inc.Author of  www.BatteryUniversity.com ---  Training Series

Слайд 2Since 1980, battery users worldwide have turned to Cadex for

advice on how to improve battery life and reliability.  The success

of Cadex products is based on superior quality and first-class customer support
Since 1980, battery users worldwide have turned to Cadex for advice on how to improve battery life and

Слайд 3Cadex C7000 Series Battery Analyzer
C7200 2 stations, 40W 4A per station
C7400 4

stations, 80W 4A per station
C7400ER 4 stations, 170W 6A per station
Cadex analyzers cycle

and calibrate batteries. A full discharge offers the most reliable capacity reading.
Cadex C7000 Series Battery AnalyzerC7200  2 stations, 40W 4A per stationC7400 4 stations, 80W 4A per

Слайд 4SnapLock™ Battery Adapter System
Battery Adapters configure analyzer

SnapLock™ Battery Adapter SystemBattery Adapters configure analyzer

Слайд 5Universal Battery Adapter
Embedded code configures analyzer to battery chemistry
Editing

possibilities with analyzer and PC-BatteryShop™
Universal RigidArm™ services small batteries
Smart Cable

for larger batteries
Universal Battery AdapterEmbedded code configures analyzer to battery chemistry Editing possibilities with analyzer and PC-BatteryShop™Universal RigidArm™ services

Слайд 6Programmability
Basic C-code contains chemistry, voltage and Ah
Extended C-code enables special

settings

ProgrammabilityBasic C-code contains chemistry, voltage and AhExtended C-code enables special settings

Слайд 7
Custom Programs
Allows user-defined settings of charge, discharge, waits, repeats
You

can set conditions to alter the course when targets are

not met

Custom Programs are entered through PC

Custom ProgramsAllows user-defined settings of charge, discharge, waits, repeatsYou can set conditions  to alter the

Слайд 8With PC-BatteryShop™, PC becomes the command center
Clicking on a listed

battery in database configures analyzer
PC monitor displays voltage, current,

temperature in real-time; stores test results in database

PC-BatteryShop™

With PC-BatteryShop™, PC becomes the command centerClicking on a listed battery in database configures analyzer PC monitor

Слайд 9Cadex C8000 Battery Test System
4 independent digital drivers for

maximum flexibility
1.2 – 36V, 10A charge and discharge per channel


100W per channel on charge; 80W on discharge
Cadex C8000 Battery Test System 4 independent digital drivers for maximum flexibility1.2 – 36V, 10A charge and

Слайд 10
Large test range, high power in compact housing
No

need to buy modules for low and high power
Stability. Neighboring

channels do not interfere

Digital Advantage

Algorithms include multiple safety redundancies. Identifies faulty battery and terminates service.

Large test range, high power in compact housing No need to buy modules for low and

Слайд 11
Separate Battery and I/O Ports
The Battery Port accommodates

basic tests
The I/O Port assists in advanced tests

Separate Battery and I/O Ports The Battery Port accommodates basic testsThe I/O Port assists in advanced

Слайд 12
Building a laboratory system
The C8000 forms a command center

to operate thermal chamber, external load bank, heating element, pressure

gauge, cell monitoring, safety circuits, alarms and more.
Building a laboratory systemThe C8000 forms a command center to operate thermal chamber, external load bank,

Слайд 13
Load Capture
Captures load signatures; uses simulated load as discharge

protocol to check battery runtime

Load CaptureCaptures load signatures; uses simulated load as discharge protocol to check battery runtime

Слайд 14
Setup of Load Capture Unit (LCU)
Takes load signatures of

up to 100A
Digitizes information for replay in the C8000
Maximum sample

rate 500 microseconds (2kHz)
Setup of Load Capture Unit (LCU)Takes load signatures of up to 100ADigitizes information for replay in

Слайд 15
Dual Power Port Cable (DPPC)
The Dual Power Port Cable

allows parallel connection to double the current to 20A (discharge

only)
Dual Power Port Cable (DPPC)The Dual Power Port Cable allows parallel connection to double the current

Слайд 16External load bank enables loads of up to 2,400W and

48V (one channel only)
Drives several environmental chambers
Reads registers of SMBus

batteries, identifies battery anomalies
External load bank enables loads of up to 2,400W and 48V (one channel only)Drives several environmental chambersReads

Слайд 17Lifecycle test
Load test
Simulates GSM, CDMA, etc. 50s intervals; minimum setting

500s
Provides battery stress test and stores data in PC-BatteryLab™

Lifecycle testLoad testSimulates GSM, CDMA, etc. 50s intervals; minimum setting 500sProvides battery stress test and stores data

Слайд 18
Monitoring individual cells
Four floating analog inputs enable voltage check

of up to 5 cells; 4 direct and one by

voltage extraction
Monitoring individual cellsFour floating analog inputs enable voltage check of up to 5 cells; 4 direct

Слайд 19
Battery interface made easy
The Adapter Unit provides simple interface
Over

1500 Custom Battery Adapters in stock
Battery Adapters are programmed for

a battery type

Adapter Unit

Custom Battery Adapters

Battery interface made easyThe Adapter Unit provides simple interfaceOver 1500 Custom Battery Adapters in stockBattery Adapters

Слайд 20Battery Chargers
Duro
1 and 5-bay versions
Adjustable charge voltage
Factory configured
UCC
1, 2 and

6-bay versions
Coded battery adapters
Interchangeable adapters
12-36V input, 25W each

Battery ChargersDuro1 and 5-bay versionsAdjustable charge voltageFactory configuredUCC1, 2 and 6-bay versionsCoded battery adaptersInterchangeable adapters 12-36V input,

Слайд 21UCC Series Charger
Charges Li-ion, NiMH, NiCd, 3.6V–15V; 1Ah–10Ah
Charge current from

50mA–3A, 15W, 25W per station
12–36VDC input, seamless step-down and step-up


Mixed chemistries, field-exchangeable battery adapters
MIL1275 (DC), MIL704 (AC), UL/EN/CSA 60950-1, FCC, CE
RoHS, WEEE approved
UCC Series ChargerCharges Li-ion, NiMH, NiCd, 3.6V–15V; 1Ah–10AhCharge current from 50mA–3A, 15W, 25W per station12–36VDC input, seamless

Слайд 22UCC Solar Charger
Built-in charge controller
MPPT adjusts available energy
Controlled shutdown

at dusk; restart at dawn
Li-ion, NiMH, NiCd; auto-select
Custom battery adapters


1-bay, 2-bay and 6-bay

Charger

UCC Solar ChargerBuilt-in charge controllerMPPT adjusts available energy Controlled shutdown at dusk; restart at dawnLi-ion, NiMH, NiCd;

Слайд 23Cold charging
Li-ion batteries can only be charged above freezing temperatures;

nickel-based batteries should be trickle charged if below 5°C (41°F).

The UCC provides the right charge.

Hot charging
The UCC halts charge if Li-ion reaches 50°C (123°F). Nickel-based batteries resume charge after cool down and trickle charge when full.

Safety and redundancy
Advanced algorithms terminate the charge on incorrect voltages, mismatched cells and temperature extremes.

Cold chargingLi-ion batteries can only be charged above freezing temperatures; nickel-based batteries should be trickle charged if

Слайд 24Inactive batteries
Over-discharge often render Li-ion batteries unserviceable. Boost enables a

re-charge
Calibration Discharge
Maintains fuel gauge accuracy, prolongs nickel-based batteries

Inactive batteriesOver-discharge often render Li-ion batteries unserviceable. Boost enables a re-chargeCalibration Discharge Maintains fuel gauge accuracy, prolongs

Слайд 25
Butterfly Charger Module
Building block for advanced battery chargers
Allows quick

and easy charger design
Configurable for Li-ion, NiCd, NiMH
Competitive price

Butterfly Charger ModuleBuilding block for advanced battery chargersAllows quick and easy charger designConfigurable for Li-ion, NiCd,

Слайд 26Easy hookup
Heat sink for discharge to calibrate, exercise
DC-DC transformer, seamless

step-down or step-up of input V
Fan control on discharge

Easy hookupHeat sink for discharge to calibrate, exerciseDC-DC transformer, seamless step-down or step-up of input VFan control

Слайд 27
Features QuickSort™, Charge, Cycle, Boost
Comes with RigidArm™ universal battery

adapter
Services single cell Li-ion, 500-1,800mAh
Cadex C5100 Battery Analyzer for small

Li-ion Batteries

30-second test

Features QuickSort™, Charge, Cycle, BoostComes with RigidArm™ universal battery adapterServices single cell Li-ion, 500-1,800mAhCadex C5100 Battery

Слайд 28Automated Programs simplify service
Checks battery in 30 seconds
Charges battery

in 3 hours
Charges/discharges/ charges; displays capacity in %
Arrow Keys modify battery

settings
Automated Programs simplify serviceChecks battery in 30 seconds Charges battery in 3 hoursCharges/discharges/ charges; displays capacity in

Слайд 29QuickSort™ sorts batteries into:
Good — 80% and higher; can

be reused
Low — 70 – 80% replacement recommended
Poor —

Less than 70%; discard

Test time: 30 seconds

QuickSort™ sorts batteries into: Good — 80% and higher; can be reusedLow — 70 – 80% replacement

Слайд 30Testing larger Batteries
Smartphone batteries
E-bike batteries
Power tool batteries
Hundreds of naturally

aged batteries are required for profiling and development of model-specific

parameters.

HealthTest™ services small single-cell Li-ion. Developments are advancing on larger Li-ion.

Testing larger Batteries Smartphone batteriesE-bike batteriesPower tool batteriesHundreds of naturally aged batteries are required for profiling and

Слайд 31Spectro CA-12
Measures capacity of Lead Acid
Device scans battery with 20-2000Hz
Uses

multi-model electrochemical impedance spectroscopy (Spectro™)
Estimates capacity in 15 seconds
Provides higher

CCA accuracy than with single-frequency AC methods

15-second test

No comparable product on market

US patent 6,778,913

Spectro CA-12Measures capacity of Lead AcidDevice scans battery with 20-2000HzUses multi-model electrochemical impedance spectroscopy (Spectro™)Estimates capacity in

Слайд 32Capacity and CCA of aging starter batteries
CCA stays high

to the end; engine cranks well
Capacity below 40% is

considered end-of-life
Capacity is the leading health indicator
Capacity and CCA of aging starter batteries CCA stays high to the end; engine cranks well Capacity

Слайд 33Test conditions
Battery must be 60% charged. “Charge and

Retest” if below 60%
Specific Matrix displays capacity in %

Generic Solution passes or fails battery on a 40% capacity threshold
Test conditions Battery must be 60% charged.   “Charge and Retest” if below 60% Specific Matrix

Слайд 34Warranty control at dealer networks
General service garages
Service of fleet vehicles
Applications

Warranty control at dealer networksGeneral service garagesService of fleet vehiclesApplications

Слайд 35 Medical (Physio-Control, Philips)
Military (US Army, Austrian Army, Dutch

Army)
Radio communications (Public safety)
Securities (New York Stock

Exchange)
Portable computing (HP)
Aerospace (Airbus A380)

Security

Aviation

For the last 30 years, Cadex has been building battery chargers and analyzers devices for . . .

Medical

Military

Medical (Physio-Control, Philips) Military (US Army, Austrian Army, Dutch Army) Radio communications (Public safety) Securities (New

Слайд 36Take home . . .
Cadex C7400ER 36V, 6A/station, 170W
Cadex C8000 36V,

10A/station, 400W
Cadex C5100 Tests Li-ion in 30s.
Spectro CA-12 measures capacity of

lead acid in 15s.

Cadex Products

UCC Chargers Boosts, calibrates, hot/cold charging

Take home . . . Cadex C7400ER 36V, 6A/station, 170WCadex C8000 36V, 10A/station, 400WCadex C5100 Tests Li-ion

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