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MAN Diesel PrimeServ Academy Exhaust Valve Design

Exhaust Valve System< >Exhaust valve actuatorExhaust valveSpecial running conditions

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Слайд 1< >
MAN Diesel PrimeServ Academy Exhaust Valve Design

< >MAN Diesel PrimeServ Academy Exhaust Valve Design

Слайд 2Exhaust Valve System
< >
Exhaust valve actuator
Exhaust valve
Special running conditions

Exhaust Valve System< >Exhaust valve actuatorExhaust valveSpecial running conditions

Слайд 3Exhaust Valve Actuation MC versus ME
< >

Exhaust Valve Actuation MC versus ME< >

Слайд 4Exhaust Valve Pipe Connections
< >

Exhaust Valve Pipe Connections< >

Слайд 5Exhaust Valve Actuator
< >

Top Cover
Minimesh
Actuator Housing

Actuator Pistons



Exhaust Valve Actuator< >Top CoverMinimeshActuator HousingActuator Pistons

Слайд 6< >
Exhaust Valve Actuator Working Principle

< >Exhaust Valve Actuator Working Principle

Слайд 7Exhaust Valve Actuation
Initial Position Step 1 Step 2

Exhaust Valve ActuationInitial Position	 		  Step 1			 Step 2

Слайд 8< >
S50MC-C
S50ME-C
Hydraulic damper for fixed valve stroke
Air spring size for

closing the exhaust valve reduced
Different valve spindle design
Design Features MC versus

ME

< >S50MC-CS50ME-CHydraulic damper for fixed valve strokeAir spring size for closing the exhaust valve reducedDifferent valve spindle

Слайд 9< >
Self-adjusting damper piston
Hydraulic nut/measuring cone
Outlet lube oil
Damper
Air inlet
Inlet lube

oil
Contact less sensor with integrated electronics
Design Details

< >Self-adjusting damper pistonHydraulic nut/measuring coneOutlet lube oilDamperAir inletInlet lube oilContact less sensor with integrated electronicsDesign Details

Слайд 10< >
Exhaust Valve Assembly

< >Exhaust Valve Assembly

Слайд 11< >
Oil inlet to damper
Drain pipes
Feed back sensor
Sealing Oil Control

Unit
Exhaust Valve

< >Oil inlet to damperDrain pipesFeed back sensorSealing Oil Control UnitExhaust Valve

Слайд 12Sealing Oil Control Unit
< >
Sealing oil

Sealing Oil Control Unit< >Sealing oil

Слайд 13MOP Exhaust Valve Adjustments
< >

MOP Exhaust Valve Adjustments< >

Слайд 14< >
Check pressure free at “minimess” point 455
Close
Open
Special running conditions,

open exh-valve Small Bore Program (50 ME)

< >Check pressure free at “minimess” point 455CloseOpenSpecial running conditions, open exh-valve Small Bore Program (50 ME)

Слайд 15< >
Connect the mini-mesh hose between top flange on actuator

point 540 and point 425 at the hydraulic block
Special

running conditions, open exh-valve Small Bore Program (50 ME)

< >Connect the mini-mesh hose between top flange on actuator point 540 and point 425 at the

Слайд 16< >
Close
Open
Special running conditions, open exh-valve Small Bore Program (50

ME)

< >CloseOpenSpecial running conditions, open exh-valve Small Bore Program (50 ME)

Слайд 17< >
Check pressure free at “minimess” point 455
Close
Open
Special running conditions,

open exh-valve Large Bore Program (From 60 and up)

< >Check pressure free at “minimess” point 455CloseOpenSpecial running conditions, open exh-valve Large Bore Program (From 60

Слайд 18< >
Close valve 531 to
shut off oil to damper
Special running

conditions, open exh-valve Large Bore Program (From 60 and up)
(From

60 and up)

< >Close valve 531 toshut off oil to damperSpecial running conditions, open exh-valve Large Bore Program (From

Слайд 19< >
Drain off air pressure from
air cylinder with a

mandrel
Disconnect air
supply to air spring
Check that the exh. valve spindle

has
moved to open position on the
Main Operating Panel, ’Maintenance’ –
’System View I/O Test’ – CCU, Ch 34

Special running conditions, open exh-valve Large Bore Program (From 60 and up)

< >Drain off air pressure from air cylinder with a mandrelDisconnect airsupply to air springCheck that the

Слайд 20< >
Remove plug screw and mount tools to
keep exhaust valve

spindle open
Special running conditions, open exh-valve Large Bore Program (From

60 and up)

< >Remove plug screw and mount tools tokeep exhaust valve spindle openSpecial running conditions, open exh-valve Large

Слайд 21< >
Reconnect air supply under air piston
Open damper oil supply
Valve

531
Special running conditions, open exh-valve Large Bore Program (From 60

and up)

< >Reconnect air supply under air pistonOpen damper oil supplyValve 531Special running conditions, open exh-valve Large Bore

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